Vibration Analysis in Industrial Maintenance Training
Even a small machine could have hundreds of moving parts. We often think of large panels or motors that are compiled with many parts. We don’t often think about the way it all breaks down to many fasteners and more. Sometimes, even one small part can cause serious problems. Fasteners and other metal parts can rust if they’re exposed to excessive amounts of moisture. One of the most destructive forces machinery can face is vibration. Vibration is constant. So any loose ends could quickly become a disaster.
Some companies focus on quality fasteners and other parts. Predictive maintenance can cover many things including regular checks on the many moving parts. Something as simple as cleaning machinery of excess dust can also keep it operating more effectively. Dust can clog many parts causing machines to overheat.
Vibration matters for other reasons. How much certain parts vibrate can tell you how secure your machine is. There’s a fine line between normal vibration and signs of trouble. An industrial maintenance program teaches students to tell the difference. When you recognize the small signs, you can find solutions before you run into serious problems. Many businesses are placing more focus on routinely replacing or cleaning parts. What happens if you don’t pay attention to vibration and other routine maintenance.
Common Repairs You Learn in Industrial Maintenance Training
Many of the repairs technicians run into are all too common. For the average technician, most of the job revolves around these routine repairs that could easily be avoided. Vibration is one of the biggest factors. Not addressing this common factor can result in a surprisingly wide range of issues.
● Imbalance: Even normal vibration can cause an imbalance over time if the machinery isn’t well maintained. It can lead to a heavy spot that increases vibration when the weight rotates around the axis. This creates a centrifugal force leading to advanced wear and wasted energy.
● Misalignment: When machines are out of alignment, it can lead to increased force on the shafts. This leads to advanced wearing on both bearings and seals.
● Wear: Components naturally wear down over time. Vibration can increase this wear in some areas or speed up the process altogether. Especially if this wear is concentrated in certain areas, larger parts will need to be replaced more frequently. When bearings, drive belts, and other parts are worn, they can increase the vibration.
● Looseness: Especially when you buy cheaper fasteners, vibration can cause general looseness. This quickly becomes destructive increasing the vibration. Any fasteners should be checked and tightened regularly.
An Industrial Maintenance Program Uses Vibration Tools and More
Vibration analysis has become an increasingly common tool used to improve the process. Many plants and companies have two major tools: the high-end vibration analyzer and vibration pen. You should know how to use both. In a pinch, you can also use a screwdriver to get a basic idea. Recently, the industry has introduced a middle ground. Technicians have started using the vibration tester and vibration meter. Each has its own strengths and weaknesses just like any other tool.
An E & I technician program helps students get off on the right foot. This means being familiar with the latest technology and efficient tools of the trade. Tracking and measuring vibration might seem simple. In some ways, it is. With many manufacturing and other industrial companies being resistant to change, it could be a new concept in some forums.
For more information about graduation rates, the median debt of students who completed the program, and other important information, please visit our website: http://www.iticollege.edu/disclosures/.
Some companies focus on quality fasteners and other parts. Predictive maintenance can cover many things including regular checks on the many moving parts. Something as simple as cleaning machinery of excess dust can also keep it operating more effectively. Dust can clog many parts causing machines to overheat.
Vibration matters for other reasons. How much certain parts vibrate can tell you how secure your machine is. There’s a fine line between normal vibration and signs of trouble. An industrial maintenance program teaches students to tell the difference. When you recognize the small signs, you can find solutions before you run into serious problems. Many businesses are placing more focus on routinely replacing or cleaning parts. What happens if you don’t pay attention to vibration and other routine maintenance.
Common Repairs You Learn in Industrial Maintenance Training
Many of the repairs technicians run into are all too common. For the average technician, most of the job revolves around these routine repairs that could easily be avoided. Vibration is one of the biggest factors. Not addressing this common factor can result in a surprisingly wide range of issues.
● Imbalance: Even normal vibration can cause an imbalance over time if the machinery isn’t well maintained. It can lead to a heavy spot that increases vibration when the weight rotates around the axis. This creates a centrifugal force leading to advanced wear and wasted energy.
● Misalignment: When machines are out of alignment, it can lead to increased force on the shafts. This leads to advanced wearing on both bearings and seals.
● Wear: Components naturally wear down over time. Vibration can increase this wear in some areas or speed up the process altogether. Especially if this wear is concentrated in certain areas, larger parts will need to be replaced more frequently. When bearings, drive belts, and other parts are worn, they can increase the vibration.
● Looseness: Especially when you buy cheaper fasteners, vibration can cause general looseness. This quickly becomes destructive increasing the vibration. Any fasteners should be checked and tightened regularly.
An Industrial Maintenance Program Uses Vibration Tools and More
Vibration analysis has become an increasingly common tool used to improve the process. Many plants and companies have two major tools: the high-end vibration analyzer and vibration pen. You should know how to use both. In a pinch, you can also use a screwdriver to get a basic idea. Recently, the industry has introduced a middle ground. Technicians have started using the vibration tester and vibration meter. Each has its own strengths and weaknesses just like any other tool.
An E & I technician program helps students get off on the right foot. This means being familiar with the latest technology and efficient tools of the trade. Tracking and measuring vibration might seem simple. In some ways, it is. With many manufacturing and other industrial companies being resistant to change, it could be a new concept in some forums.
For more information about graduation rates, the median debt of students who completed the program, and other important information, please visit our website: http://www.iticollege.edu/disclosures/.
Comments
Post a Comment